Eagle TT8 AWD User Manual Page 1

QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 EAGLE TUGS PARTS & SERVICE MANUAL Vehicle Types: TT-4, TT-5, TT-6, & TT-8 Engine Type: Isu

10 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited - Worldwide Distributor NetworkAsia / Pac

11 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited - Worldwide Distributor NetworkSpain Tran

12 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1

13 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 WARNING – DO NOT USE JET A FUE L IN THIS E NGINE. ANY U SE OF JET A FUEL WILL VOID THE WA RR ANT Y

14 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 NOTES:

15 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 SERVICE PARTS ILLUSTRATIONS & DETAIL IDENTIFICATION KEY The following abbreviations are used throu

16 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 POWER TRAIN ENGINE DRESS—ISUZU DIESEL

17 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 ENGINE DRESS—ISUZU DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 B-TT10TD-00017-1 1 FLYW

18 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 POWER TRAIN ENGINE DRESS—ISUZU DIESEL 1 3 5 4 7 8 9 2 6

19 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 ENGINE DRESS—ISUZU DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 8972539850 1 OIL PAN (4

2 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1

20 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 DRIVELINE DRIVE SHAFT ASSEMBLY—FRONT DRIVE SHAFT ASSEMBLY— FRONT DETAIL ITEM PART NUMBER QTY. DESCRIP

21 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 DRIVELINE DRIVESHAFT ASSEMBLY—REAR DRIVE SHAFT ASSEMBLY—REAR DETAIL ITEM PART NUMBER QTY. DESCRIPTION1

22 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TRANSMISSION TRANSAXLE MOUNTING & MISC. PARTS 9

23 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TRANSMISSION TRANSAXLE MOUNTING & MISC. PARTS DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT5D-001

24 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TRANSMISSION TRANSAXLE CASE EXTENTION & RETAINER

25 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TRANSMISSION TRANSAXLE CASE EXTENTION & RETAINER - DETAIL Item Part Number Qty Description1 650147

26 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TRANSMISSION COOLING SYSTEM— TRANSMISSION COOLING SYSTEM—TRANSMISSION DETAIL Item Part Number Qty D

27 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 COOLING SYSTEM COOLING SYSTEM—4JG1 & 4JB1 ENGINE MODELS ONLY COOLING SYSTEM—DETAIL Item Part Numbe

28 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY—FRONT NON-DRIVE TT4-TT6 2WD ONLY AXLE ASSEMBLY—FRONT NON-DRIVE—DETAIL Item Part N

29 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) AXLE ASSEMBLY—FRONT DRIVE—DETAIL ITEM PART NUMBER QT

3 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 INTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-ser

30 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 NOTES:

31 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY— REAR AXLE ASSEMBLY—REAR—DETAIL ITEM PART NUMBER QTY DESCRIPTION1 A-TT4-00361** 1

32 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY BREAKDOWN— FRONT NON-DRIVE (2WD)

33 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY BREAKDOWN –FRONT NON-DRIVE—DETAIL Item Part Number Qty Description1 29775-29X 1 TU

34 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) 81

35 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL Item Part Number Qty Description1 A-TT8-00371 1 COMPLETE AX

36 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL (CONT.) Item Part Number Qty Description42 706653X K

37 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 POSITION THREADWRENCH TORQUE(LBS.-FT)Drive Pinion Nut 3/4 - 16 175-225Differential Bearing Cup Cap Scr

38 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 18

39 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item Part Number Qty DescriptionA-TT4-00361 1 COMPLETE

4 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TABLE OF CONTENTS INTRODUCTION ...

40 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES DRUM BRAKE ASSEMBLY—REAR 21

41 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES DRUM BRAKE ASSEMBLY—REAR –DETAIL Item Part Number Qty Description060WD101 1 BRAKE ASSEMBLY L/H0

42 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES BRAKE SYSTEM—HYDRAULIC 18 18

43 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES BRAKE SYSYEM—HYDRAULIC—DETAIL Item Part Number Qty Description1 A-TT4-00161-1 1 MASTER CYLINDER

44 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 NOTES:

45 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES HYDRAULIC ACTUATION BRAKING SYSTEM 14 15 13 12 1 HYDRAULIC ACTUATION BRAKING SYSTEM DETAI

46 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES BRAKE ACTUATOR ASSEMBLY

47 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Qty Description1 NPN 4 ¼-20 SET SCREW2 NPN 2 ½-

48 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY

49 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT4-00141 1 HAND BRA

5 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 Brake System Hydraulic ...

50 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 STEERING SYSTEM STEERING SYSTEM BREAKDOWN

51 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 STEERING SYSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item Part Number Qty Description1 A-TT4-00381 1 STEER

52 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AIR CLEANER AIR CLEANER ASSEMBLY—DIESEL AIR CLEANER ASSEMBLY—DETAIL Item Part Number Qty Description1

53 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AIR CLEANER AIR CLEANER SUB-ASSEMBLY AIR CLEANER SUB-ASSEMBLY—DETAIL Item Part Number Qty Description1

54 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 FUEL SYSTEM FUEL SYSTEM—DIESEL FUEL SYSTEM—DETAIL Item Part Number Qty Description1 A-TT4-00273 1 FU

55 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 EXHAUST EXHAUST SYSTEM– DIESEL EXHAUST SYSTEM—DETAIL Item Part Number Qty Description1 A-TT4D-00253-2

56 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPERATOR COMPARTMENT TRANSMISSION CONTROL Item Part Number Qty Description1 A-TT4-00245 1 TRANSMISSIO

57 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT4-00281-

58 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPERATOR COMPARTMENT INSTRUMENT PANEL

59 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPERATOR COMPARTMENT INSTRUMENT PANEL—DETAIL Item Part Number Qty Description1 C-TT4-00411 1 DASH PANE

6 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 WARRANTY VEHICLE ID INFORMATION This information can be found on the tractor’s I.D. Plate located on

60 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 NOTES:

61 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 ELECTRICAL BOARD LIGHTS & ELECTRICAL ELECTRICAL BOARD—DETAIL Item Part Number Qty Description1 B-T

62 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LIGHTS & ELECTRICAL HEADLIGHT & TAILLIGHT ASSEMBLY 2 3 4 6 7 8 9

63 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LIGHTS & ELECTRICAL HEADLIGHT & REAR SPOT LIGHT ASSEMBLY—DETAIL Item Part Number Qty Descripti

64 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LIGHTS & ELECTRICAL A-TT3-0010 25AMP Barrel Fuse Item Part Number Qty Description1 AB-TT5D-00560-

65 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LIGHTS & ELECTRICAL WIRING SCHEMATIC

66 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LIGHTS & ELECTRICAL SHUTDOWN OPTION WIRING Item Part Number Qty Description1a AE-OPT-0080(COMPLET

67 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LIGHTS & ELECTRICAL CAB OPTION WIRING

68 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 BODY ASSEMBLY OTHER ASSEMBLY Item Part Number Qty Description1NPN 1 HOOD PROP 2 NPN 1 HOOD PROP ASSE

69 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 Item Part Number Qty Description1A-TT4-0048-1 1 STANDARD SEAT2 AE-OPT-0055-A 1 STANDARD SEAT BOTTOM CU

7 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 WARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website)

70 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 WHEELS & TIRES WHEEL & TIRE ASSEMBLY Item Part Number Qty Description1 A-TT4-00121 4 STANDARD

71 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 WHEELS & TIRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS WHEEL & TIRE ASSEMBLY—DUAL REA

72 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 Item Part Number Qty Description1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY2 B-TT3-000

73 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPTIONS STROBE, BEACON & FLOOR MAT OPTIONS Item Part Number Qty Description1 AE-OPT-0002 1 AMBER R

74 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPTIONS CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8

75 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPTIONS CAB OPTION DETAIL Item Part Number Qty Description1 AE-OPT-0004 1 CAB ASSEMBLY COMPLETE1 AE-OP

76 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 CAB HEATER DETAIL OPTIONS Item Part Number Qty Description1 A-TT4-00601 1 HEATER ASSEMBLY2 A-TT4-0060

77 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 OPTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description1 AE-OPT-0091 1 LUBRICITY FILTE

78 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 SCHEDULED MAINTENANCE Proper Fluid Checks Engine Oil Check engine oil with the unit on a level sur

79 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 PREVENTATIVE MAINTENANCE SCHEDULE No. Description of Check/Service Operational Hours CompletedX-Check

8 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AUTHORIZED ISUZU DISTRIBUTOR MAP

80 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LUBRICATION CHART—REAR WHEEL DRIVE TypeService1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE2 TRANSMI

81 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 LUBRICATION CHART—TT SERIES-ALL WHEEL DRIVE TypeService1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE2

82 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 MODEL # ISUZU 4JG1 DESCRIPTION: Standard diesel, 2.8 Liter, Isuzu four cylinder, direct injection e

83 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TRANSMISSION REFILL CAPACITIES ENGINE COOLING SYSTEM REFILL CAPACITIES BRAKE SYSTEM ENGINE U.S. PINTS

84 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1.Reduce air pressure in pneumatic t

85 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 FRONT END ALIGNMENT PROCEDURE + 1/16 TOE OUT FRONT TIRES Find center line of tire front and back Check

86 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 Rev Date Description Appr. 4 19-Nov-2013 Removed warranty statement SEB 5 26-Aug-2014 Correct

9 QA026 REV05 8.26.14 TT4-8 Isuzu 4JB1, 4JG1 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY