Eagle TT8 AWD User Manual

QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T EAGLE TUGS PARTS & SERVICE MANUAL Vehicle Types: TT-10, TT-12 Engine Type: Isuzu Turb

10 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited - Worldwide Distributor NetworkAsia / PacificJ

11 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited - Worldwide Distributor NetworkSpain Transdies

12 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T

13 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WARNING – DO NOT USE JET A FUE L IN THIS E NGINE. ANY USE OF JET A FUEL WILL VOID THE WA RRA NT Y ON TH

14 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T NOTES:

15 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T SERVICE PARTS ILLUSTRATIONS & DETAIL IDENTIFICATION KEY The following abbreviations are used throughout

16 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T POWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 21 29

17 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 B-TT10TD-00017-1 1 FLY

18 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T POWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 1 2 4 5 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

19 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 8972539921 1 OIL PAN2

2 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T

20 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T POWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 1 *Includes all gaskets with asterisk

21 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 5878142701 1 ENGINE OV

22 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T DRIVELINE DRIVE SHAFT ASSEMBLY—FRONT DRIVE SHAFT ASSEMBLY— FRONT DETAIL ITEM PART NUMBER QTY. DESCRIPTION1

23 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T DRIVELINE DRIVESHAFT ASSEMBLY—REAR DRIVE SHAFT ASSEMBLY—REAR DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT

24 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE MOUNTING & MISC. PARTS

25 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE MOUNTING & MISC. PARTS DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT5D-0018-1 1

26 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE CASE EXTENTION & RETAINER—ALL WHEEL DRIVE 3

27 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE CASE EXTENSION & RETAINER—ALL WHEEL DRIVE - DETAIL Item Part Number Qty Descript

28 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION COOLING SYSTEM— TRANSMISSION COOLING SYSTEM—TRANSMISSION DETAIL ITEM PART NUMBER QTY. DESCR

29 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T COOLING SYSTEM COOLING SYSTEM—TURBO DIESEL COOLING SYSTEM—TURBO DIESEL—DETAIL ITEM PART NUMBER QTY. DES

3 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T INTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-series t

30 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) AXLE ASSEMBLY—FRONT DRIVE—DETAIL ITEM PART NUMBER QTY. D

31 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY— REAR AXLE ASSEMBLY—REAR—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT10-00361 1 AXLE

32 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) AXLES

33 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Item Part Number Qty Description1 A-TT10-00371 1 COMPLETE AXLE ASSEMBLY2 706999-14X 1 GEAR & PINION ASS

34 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL 49 070SK193-X 1 (3)LEFT HAND STEERING KNUCKLE50 620132 2

35 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T NOTES: (1) Due to engineering change by Dana axles. Your tug may have either a 30 or 35 tooth shaft and joi

36 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE *41-51 Special order limited slip kit call EAGLE for replacement

37 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T *41-51 Special order limited slip kit call EAGLE for replacement AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—D

38 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item Part Number Qty Description41 SEE KIT LIMITED SLIP 1

39 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T NOTES: RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE POSITION THREADWRENCH TORQUE(LBS.-FT)Drive Pinion Nut

4 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TABLE OF CONTENTS INTRODUCTION ...

40 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES DRUM BRAKE ASSEMBLY—REAR BRAKE ASSEMBLY REAR—DETAIL Item Part Number Qty Description070WD107-1 1 BR

41 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES BRAKE CALIPER ASSEMBLY—FRONT DRUM BRAKE ASSEMBLY—FRONT—DETAIL Item Part Number Qty Description1 18

42 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES BRAKE SYSTEM—HYDRAULIC

43 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKE SYSTEM—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT10-00177 1 BRAKE LINE2 A-TT10-00164 1 BRAKE LINE

44 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES HYDRAULIC ACTUATION BRAKING SYSTEM 14 15 13 12 1 HYDRAULIC ACTUATION BRAKING SYSTEM DETAIL It

45 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES BRAKE PEDAL ASSEMBLY BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Qty Description1 C-TT4-10181 1

46 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES PARKING BRAKE ACTUATOR ASSEMBLY

47 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES PARKING BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT4-00141 1 HAND BRAKE2 N

48 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN * 7 15 16

49 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item Part Number Qty Description1 A-TT10-00809 1 STEERING

5 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Steering System Breakdown (For Serial Numbers Starting Before 12136 & Below) ...

50 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN 8 10 15 7 16

51 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item Part Number Qty Description1 A-TT10-00809 1 STEERING

52 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AIR CLEANER AIR CLEANER ASSEMBLY—DIESEL AIR CLEANER ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT

53 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AIR CLEANER AIR CLEANER SUB-ASSEMBLY AIR CLEANER SUB-ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT

54 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T FUEL SYSTEM FUEL SYSTEM—DIESEL FUEL SYSTEM—DETAIL Item Part Number Qty Description1 A-TT4-00276 1 FUEL SE

55 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T EXHAUST EXHAUST SYSTEM– DIESEL EXHAUST SYSTEM—DETAIL Item Part Number Qty Description1 A-TT4-00254 3 2"

56 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT TRANSMISSION CONTROL Item Part Number Qty Description1 A-TT4-00245 1 TRANSMISSION SHI

57 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT4-00281-1 1 F

58 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT INSTRUMENT PANEL

59 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT INSTRUMENT PANEL—DETAIL Item Part Number Qty Description1 C-TT4-00411 1 DASH PANEL (NO

6 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WARRANTY VEHICLE ID INFORMATION This information can be found on the tractor’s I.D. Plate located on the f

60 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T

61 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL ELECTRICAL BOARD ELECTRICAL BOARD—DETAIL Item Part Number Qty Description1 B-TT4-00

62 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL HEADLIGHT & TAILLIGHT ASSEMBLY 2 3 4 6 7 8 9

63 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL HEADLIGHT & REAR SPOT LIGHT ASSEMBLY—DETAIL Item Part Number Qty Description1 A

64 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL WIRING HARNESS

65 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL WIRING SCHEMATIC

66 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL SHUTDOWN OPTION WIRING Item Part Number Qty Description1a AE-OPT-0080(COMPLETE ASS

67 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL CAB OPTION WIRING

68 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OTHER ASSEMBLY BODY ASSEMBLY Item Part Number Qty Description1NPN 1 HOOD PROP 2 NPN 1 HOOD PROP ASSEMBLY3

69 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Item Part Number Qty Description1 B-TT10-00012-L 1 HOOD LEFT2 C-TT4-0012-3 1 LOCKING T-HANDLE LATCH LEFT DO

7 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website) caref

70 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WHEELS & TIRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS WHEEL & TIRE ASSEMBLY—DUAL REAR WH

71 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Item Part Number Qty Description1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY2 B-TT3-0008 DET2

72 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8

73 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS CAB OPTION DETAIL Item Part Number Qty Description1 AE-OPT-0083 1 CAB ASSEMBLY COMPLETE2 414001 1 D

74 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T CAB HEATER DETAIL OPTIONS Item Part Number Qty Description1 A-TT4-00601 1 HEATER ASSEMBLY2 A-TT4-00607D 1

75 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS STROBE, BEACON & FLOOR MAT OPTIONS Item Part Number Qty Description1 AE-OPT-0002 1 AMBER ROTATI

76 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description1 AE-OPT-0091 1 LUBRICITY FILTER SY

77 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LUBRICATION DIAGRAM—TT SERIES-ALL WHEEL DRIVE TypeService1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE2 TR

78 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T PREVENTATIVE MAINTENANCE SCHEDULE Date Service PerformedTug Serial NumberTug HoursTechnicianThis section b

79 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” p

8 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR MAP

80 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T MODEL # ISUZU 4JG1T DESCRIPTION: 3.1 Liter, Isuzu four cylinder, equipped with turbo charger # OF CY

81 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION REFILL CAPACITIES ENGINE U.S. PINTS IMPERIAL PINTS LITRES 3.1 L (189 CID) DIESEL 8.00 6.6

82 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1. Reduce air pressure in pneumatic tire

83 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T FRONT END ALIGNMENT PROCEDURE + 1/16 TOE OUT FRONT TIRES Find center line of tire front and back Check with

84 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Rev Date Description Appr. 4 19-Nov-2013 Removed warranty statement SEB 5 26-Aug-2014 Corrected en

9 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY