QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T EAGLE TUGS PARTS & SERVICE MANUAL Vehicle Types: TT-10, TT-12 Engine Type: Isuzu Turb
10 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited - Worldwide Distributor NetworkAsia / PacificJ
11 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY Isuzu Motors Limited - Worldwide Distributor NetworkSpain Transdies
12 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T
13 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WARNING – DO NOT USE JET A FUE L IN THIS E NGINE. ANY USE OF JET A FUEL WILL VOID THE WA RRA NT Y ON TH
14 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T NOTES:
15 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T SERVICE PARTS ILLUSTRATIONS & DETAIL IDENTIFICATION KEY The following abbreviations are used throughout
16 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T POWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 21 29
17 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 B-TT10TD-00017-1 1 FLY
18 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T POWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 1 2 4 5 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
19 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 8972539921 1 OIL PAN2
2 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T
20 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T POWER TRAIN ENGINE DRESS—ISUZU TURBO DIESEL 1 *Includes all gaskets with asterisk
21 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T ENGINE DRESS—ISUZU TURBO DIESEL—DETAIL POWER TRAIN Item Part Number Qty Description1 5878142701 1 ENGINE OV
22 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T DRIVELINE DRIVE SHAFT ASSEMBLY—FRONT DRIVE SHAFT ASSEMBLY— FRONT DETAIL ITEM PART NUMBER QTY. DESCRIPTION1
23 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T DRIVELINE DRIVESHAFT ASSEMBLY—REAR DRIVE SHAFT ASSEMBLY—REAR DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT
24 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE MOUNTING & MISC. PARTS
25 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE MOUNTING & MISC. PARTS DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT5D-0018-1 1
26 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE CASE EXTENTION & RETAINER—ALL WHEEL DRIVE 3
27 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION TRANSAXLE CASE EXTENSION & RETAINER—ALL WHEEL DRIVE - DETAIL Item Part Number Qty Descript
28 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION COOLING SYSTEM— TRANSMISSION COOLING SYSTEM—TRANSMISSION DETAIL ITEM PART NUMBER QTY. DESCR
29 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T COOLING SYSTEM COOLING SYSTEM—TURBO DIESEL COOLING SYSTEM—TURBO DIESEL—DETAIL ITEM PART NUMBER QTY. DES
3 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T INTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-series t
30 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY—FRONT DRIVE (ALL WHEEL DRIVE) AXLE ASSEMBLY—FRONT DRIVE—DETAIL ITEM PART NUMBER QTY. D
31 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY— REAR AXLE ASSEMBLY—REAR—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT10-00361 1 AXLE
32 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE (ALL WHEEL DRIVE) AXLES
33 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Item Part Number Qty Description1 A-TT10-00371 1 COMPLETE AXLE ASSEMBLY2 706999-14X 1 GEAR & PINION ASS
34 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE—DETAIL 49 070SK193-X 1 (3)LEFT HAND STEERING KNUCKLE50 620132 2
35 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T NOTES: (1) Due to engineering change by Dana axles. Your tug may have either a 30 or 35 tooth shaft and joi
36 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE *41-51 Special order limited slip kit call EAGLE for replacement
37 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T *41-51 Special order limited slip kit call EAGLE for replacement AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—D
38 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AXLES AXLE ASSEMBLY BREAKDOWN—REAR DRIVE—DETAIL Item Part Number Qty Description41 SEE KIT LIMITED SLIP 1
39 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T NOTES: RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE POSITION THREADWRENCH TORQUE(LBS.-FT)Drive Pinion Nut
4 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TABLE OF CONTENTS INTRODUCTION ...
40 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES DRUM BRAKE ASSEMBLY—REAR BRAKE ASSEMBLY REAR—DETAIL Item Part Number Qty Description070WD107-1 1 BR
41 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES BRAKE CALIPER ASSEMBLY—FRONT DRUM BRAKE ASSEMBLY—FRONT—DETAIL Item Part Number Qty Description1 18
42 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES BRAKE SYSTEM—HYDRAULIC
43 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKE SYSTEM—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT10-00177 1 BRAKE LINE2 A-TT10-00164 1 BRAKE LINE
44 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES HYDRAULIC ACTUATION BRAKING SYSTEM 14 15 13 12 1 HYDRAULIC ACTUATION BRAKING SYSTEM DETAIL It
45 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES BRAKE PEDAL ASSEMBLY BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Qty Description1 C-TT4-10181 1
46 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES PARKING BRAKE ACTUATOR ASSEMBLY
47 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T BRAKES PARKING BRAKE ACTUATOR ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT4-00141 1 HAND BRAKE2 N
48 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN * 7 15 16
49 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item Part Number Qty Description1 A-TT10-00809 1 STEERING
5 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Steering System Breakdown (For Serial Numbers Starting Before 12136 & Below) ...
50 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN 8 10 15 7 16
51 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T STEERING SYSTEM STEERING SYSTEM BREAKDOWN—DETAIL Item Part Number Qty Description1 A-TT10-00809 1 STEERING
52 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AIR CLEANER AIR CLEANER ASSEMBLY—DIESEL AIR CLEANER ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT
53 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AIR CLEANER AIR CLEANER SUB-ASSEMBLY AIR CLEANER SUB-ASSEMBLY—DETAIL Item Part Number Qty Description1 A-TT
54 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T FUEL SYSTEM FUEL SYSTEM—DIESEL FUEL SYSTEM—DETAIL Item Part Number Qty Description1 A-TT4-00276 1 FUEL SE
55 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T EXHAUST EXHAUST SYSTEM– DIESEL EXHAUST SYSTEM—DETAIL Item Part Number Qty Description1 A-TT4-00254 3 2"
56 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT TRANSMISSION CONTROL Item Part Number Qty Description1 A-TT4-00245 1 TRANSMISSION SHI
57 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT ACCELERATOR PEDAL ASSEMBLY—DETAIL ITEM PART NUMBER QTY. DESCRIPTION1 A-TT4-00281-1 1 F
58 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT INSTRUMENT PANEL
59 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPERATOR COMPARTMENT INSTRUMENT PANEL—DETAIL Item Part Number Qty Description1 C-TT4-00411 1 DASH PANEL (NO
6 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WARRANTY VEHICLE ID INFORMATION This information can be found on the tractor’s I.D. Plate located on the f
60 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T
61 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL ELECTRICAL BOARD ELECTRICAL BOARD—DETAIL Item Part Number Qty Description1 B-TT4-00
62 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL HEADLIGHT & TAILLIGHT ASSEMBLY 2 3 4 6 7 8 9
63 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL HEADLIGHT & REAR SPOT LIGHT ASSEMBLY—DETAIL Item Part Number Qty Description1 A
64 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL WIRING HARNESS
65 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL WIRING SCHEMATIC
66 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL SHUTDOWN OPTION WIRING Item Part Number Qty Description1a AE-OPT-0080(COMPLETE ASS
67 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LIGHTS & ELECTRICAL CAB OPTION WIRING
68 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OTHER ASSEMBLY BODY ASSEMBLY Item Part Number Qty Description1NPN 1 HOOD PROP 2 NPN 1 HOOD PROP ASSEMBLY3
69 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Item Part Number Qty Description1 B-TT10-00012-L 1 HOOD LEFT2 C-TT4-0012-3 1 LOCKING T-HANDLE LATCH LEFT DO
7 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website) caref
70 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T WHEELS & TIRES WHEEL & TIRE ASSEMBLY—DUAL REAR WHEEL MODELS WHEEL & TIRE ASSEMBLY—DUAL REAR WH
71 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Item Part Number Qty Description1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY2 B-TT3-0008 DET2
72 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8
73 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS CAB OPTION DETAIL Item Part Number Qty Description1 AE-OPT-0083 1 CAB ASSEMBLY COMPLETE2 414001 1 D
74 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T CAB HEATER DETAIL OPTIONS Item Part Number Qty Description1 A-TT4-00601 1 HEATER ASSEMBLY2 A-TT4-00607D 1
75 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS STROBE, BEACON & FLOOR MAT OPTIONS Item Part Number Qty Description1 AE-OPT-0002 1 AMBER ROTATI
76 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T OPTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description1 AE-OPT-0091 1 LUBRICITY FILTER SY
77 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T LUBRICATION DIAGRAM—TT SERIES-ALL WHEEL DRIVE TypeService1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE2 TR
78 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T PREVENTATIVE MAINTENANCE SCHEDULE Date Service PerformedTug Serial NumberTug HoursTechnicianThis section b
79 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” p
8 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR MAP
80 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T MODEL # ISUZU 4JG1T DESCRIPTION: 3.1 Liter, Isuzu four cylinder, equipped with turbo charger # OF CY
81 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TRANSMISSION REFILL CAPACITIES ENGINE U.S. PINTS IMPERIAL PINTS LITRES 3.1 L (189 CID) DIESEL 8.00 6.6
82 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1. Reduce air pressure in pneumatic tire
83 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T FRONT END ALIGNMENT PROCEDURE + 1/16 TOE OUT FRONT TIRES Find center line of tire front and back Check with
84 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T Rev Date Description Appr. 4 19-Nov-2013 Removed warranty statement SEB 5 26-Aug-2014 Corrected en
9 QA017 REV05 8.26.14 TT4-8 Isuzu 4JG1T AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY
Comments to this Manuals